Casthouse Process Expert

Fives Services Gulf is actively seeking a Casthouse Process Expert to join our team in Bahrain.

At Fives, we are all driven by a common calling, to prove that industry can do it!

We work together daily to make industry an answer to all of the major technological, environmental, social and economic challenges of our time.

How do we do that?

For over 200 years, we’ve invented and designed solutions and technologies that substantially and sustainably improve everyone’s daily life.

Fives Services Gulf is the Fives service Centre for the Middle East, with a team of 160 people based in Bahrain, UAE and Saudi Arabia, Fives Services Gulf provides local customer service, project execution support and local parts sourcing, in addition to carrying out refit and modernization projects, audits and technical assistance on customer sites. A team is also dedicated to the maintenance of equipment in operation at our customers' plants.

We are committed, fulfilled and give meaning to our mission, which is to work together to develop new solutions for the industry of tomorrow: an industry that respects the environment and helps to make the world a better place.

JOB CONTENT

It is with you, that industry can do it!

We are currently seeking a Casthouse Process Expert to lead and manage all casthouse projects with customers in the aluminium industry across the GCC, combining process expertise and commercial insights to develop client solutions and drive business growth in line with regional business and operational strategy

KEY ACCOUNTABILITIES & RESPONSIBILITIES:

• Lead and manage casthouse project opportunities in aluminum plants across the GCC from early engagement to project execution
• Support business development and diversification initiatives in line with the regional strategy for casthouse solutions
• Maintain strong relationships with clients, suppliers, and internal stakeholders to ensure project success and customer satisfaction
• Participate in site visits, audits, and technical meetings to assess customer needs, troubleshoot process challenges, and recommend improvements
• Provide technical and process expertise in aluminum casting (melting, alloying, degassing, filtration, casting) to support proposal development, client discussions, and project design
• Collaborate with internal teams to prepare technical offers, feasibility studies, ROI analysis, and cost estimates
• Coordinate with engineering, quality, and project teams to ensure alignment between technical solutions and client expectations throughout project execution
• Contribute to CAPEX and modernization projects, advising new technologies, equipment, and process enhancements for clients’ casthouse operations
• Monitor key process and performance indicators across client sites and identify opportunities for improvement or optimization
• Promote health, safety, and environmental compliance in all project and site activities in line with the FSG’s HSEQ policy
• Align casthouse process innovations with commercial objectives to enhance FSG’s value proposition

MINIMUM QUALIFICATIONS & EXPERIENCE:

• Bachelor’s degree in Mechanical Engineering, Metallurgy, Material Science or a relevant field
• Minimum experience of seven (7) years in casthouse operations in aluminum or related metals industry
• Strong knowledge of casting technologies (DC casting, billet/slab casting, metal treatment)
• Proven mechanical and process furnace-engineering experience, serving as an application engineer or equivalent within cast-house operations

PROFESSIONAL KNOWLEDGE, CERTIFICATION OR MEMBERSHIPs:

• Familiarity with ISO 9001 / 14001 / 45001 is a plus
• Lean Six Sigma or other process optimization certification is an advantage

SPECIAL REQUIREMENTS:

• Proficient user of MS Office and data analysis tools
• Knowledge of casting simulation software (e.g. ProCAST, Magma) is a plus
• Frequent regional/international travel will be required

Why come to Fives?

By becoming part of Fives, you will join an international group offering access to a wide range of growth and mobility opportunities. We provide an environment where you can learn, grow, and develop both professionally and personally.

Industry can do it with you!

Key Benefits:

• Competitive compensation package
• Health and life insurance
• Learning and development opportunities
• Gym reimbursement support
• Work-life balance
• Social events and team activities