Machine Shop -Incharge

JOB Title

Position

Machine Shop In charge –

Sr. Engineer / Executive

Location

Kanchipuram

Key Responsibilities

• Supervise and coordinate activities of workers engaged in machine operations, set-up, maintenance,
• Set daily/weekly/monthly objectives and communicate them to employees.
• Oversee quality control to ensure products meet the necessary standards and specifications.
• Adhere to and enforce safety regulations and protocols to avoid accidents and ensure a safe work environment.
• Collaborate with other supervisors and management team to meet company-wide production goals.
• Resolve worker grievances or submit unsettled grievances to higher management for action.
• Estimate, requisition, and inspect materials.

• Collaborate with engineering and production teams to optimize processes.
• Daily monitoring of productivity and Improving Machine utilization, OEE.
• Develop the FTP (Fixture/Tooling/Part Programming) for the NPD and prepare the work instruction, tool list, operation sheets and ‘’shop floor’’ inspection methodology.
• Resolve technical issues and implement continuous improvement initiatives for the capacity enhancement.
• Analyzing Job Rejection and take corrective action for non-occurrence and work for process improvements.
• Maintain the QMS Documents for central machine Sop.
• First Pass Yield Achievement
• Cost saving initiatives.
• Industry 4.o TPM-Trak application to utilize for the productivity monitoring & down time reduction.
• Shopfloor improvements initiative like, 5S,TPM,Lean, Kaizen, Poka-Yoke, KPI, etc.,
• CNC programming ( Fanuc/siemens )
• Machining
• Equipment maintenance
• Lean manufacturing
• Safety protocols
• In process Quality
• Leadership
• Problem-solving
• Inventory management
• Cutting Tools selection
• Prove the process at machine independently and make sure the first piece of work without any rejection.
• Excellent blueprint reading skills & through understanding of GD&T.
• Experienced with metrology tools & processes for part inspection. CMM/Contour/2D height/Roughness tester, etc.,
• Experienced G code programming at the machine control (debug).
• Good communication skills, math skills and attention to detail.
• MasterCAM &Solid works /Edgecam/ AutoCAD experience a definite plus.
• Ms office-excel/PowerPoint/ Power-BI/SAP
• Self-Starter / Self-Motivated / Flexible.
• Positive customer-focused attitude.
• Enjoys fast pace and rapidly changing environment.
• Problem solving techniques by using FMEA/8D/PDCA/DMAIC/KAIZEN approach.
• Ability to work independently and stick to deadline.
• More than 5 Yrs. exp. required
  

Hands On Experience Required

in Complex valve parts machining in CNC machine, 5-Axis,4-axis,machines Turn mill, Mill-Turn ,Trevisan, DMG/Heller, TAKISAWA/MAZAK/DOOSAN and HMC/VMC and two axes in TC, VTL machines.

• More than 5 yrs. In CNC Programming cum Setting with Tools selection (Turning & milling solution)
• Blueprint Reading and GD&T experience required not less than 3years.
• MasterCAM operation and part programme generation & tool designing/cycle time estimation,
• Metrology tools & processes of part inspection preparation more than 5 years
• New Generation Cutting tool with application.
• Familiar in best practice TPM/Lean manufacturing/ Six sigma/VSM/5S
• Knowledge of safety measures pertinent to each job assignment
• Works in an office and machine shop environment.
  
  

Key Interfaces

Internal

PED, PLED, QC, PRODUCTION, HR, QA, Stores, R&D

External

Customers/Audits/Forum

Name of the Plant Head

Signature

Date

Krishna Kumar R

APR 2025