Plant Head (Printing & Packaging )

Job Title: Plant Head – Printing & Packaging

Department: Operations / Manufacturing
Location: [Sonipat, Rai]
Experience Required: 15years

Position Overview:

The Plant Head will be responsible for overall management of plant operations, ensuring high levels of productivity, quality, cost-efficiency, and safety. The role involves strategic planning, production management, maintenance, manpower optimization, and continuous process improvement across printing and packaging operations.

Key Responsibilities:1. Production & Operations Management

• Plan, organize, and oversee daily operations to ensure on-time production and delivery targets are met.
• Optimize machine utilization across printing (e.g., rotogravure, flexo, offset) and packaging lines.
• Monitor production KPIs (OEE, yield, wastage, downtime) and implement corrective actions.
• Coordinate with planning, procurement, and sales teams for seamless order execution.

2. Quality Assurance

• Ensure adherence to quality standards (ISO, BRC, GMP, etc.) and customer specifications.
• Drive zero-defect culture and implement continuous improvement (Kaizen, Six Sigma, 5S).
• Lead root cause analysis (RCA) and corrective/preventive actions for quality issues.

3. Maintenance & Technical Efficiency

• Oversee preventive and predictive maintenance of machinery and utilities.
• Ensure availability of spares, tools, and technical support.
• Evaluate and upgrade plant technology to improve productivity and reduce costs.

4. Cost & Resource Management

• Control operational costs (materials, manpower, energy, waste) to achieve budgeted targets.
• Implement waste reduction programs and process optimization initiatives.
• Manage annual budgets, CAPEX, and resource allocation.

5. Safety, Compliance & Sustainability

• Enforce EHS (Environment, Health & Safety) norms and legal compliance.
• Promote a culture of safety and housekeeping (5S implementation).
• Support sustainability initiatives (energy conservation, recycling, green packaging).

6. People Management

• Lead, mentor, and develop production, quality, and maintenance teams.
• Ensure training and skill development for operators and supervisors.
• Foster a performance-driven and collaborative work culture.

7. Strategic Initiatives

• Participate in long-term planning, capacity expansion, and process automation projects.
• Support new product development and trials in coordination with R&D and marketing teams.
• Drive digital transformation initiatives (ERP, MIS reporting, IoT-enabled monitoring).

Qualifications & Skills:

• Bachelor’s / Master’s in Mechanical / Electrical / Printing Technology / Packaging Technology.
• 15–25 years of relevant experience in printing & packaging (flexible packaging, cartons, labels, etc.).
• Strong understanding of printing processes (Rotogravure / Flexo / Offset), lamination, slitting, pouching, etc.
• Proven track record in managing large teams and complex operations.
• Excellent leadership, problem-solving, and communication skills.
• Working knowledge of Lean Manufacturing, TPM, Six Sigma preferred.

Key Performance Indicators (KPIs):

• Production Efficiency (OEE, throughput)
• Quality metrics (rejection rate, customer complaints)
• Cost per unit / Waste percentage
• On-time Delivery (OTD)
• Safety compliance score
• Employee retention & engagement

Job Types: Full-time, Permanent

Pay: ₹80,000.00 - ₹200,000.00 per month

Benefits:

• Cell phone reimbursement
• Flexible schedule
• Health insurance
• Provident Fund