Process Engineer

BASIC FUNCTION 1.0

• To ensure per shift operation complies with HSE regulation and rules and support in achieving Goal Zero target through various Risk assessments
• Developing, optimizing and improving manufacturing processes to enhance productivity, quality and safety
• Identifying and implementing process improvements to reduce costs, minimize waste and increase efficiency.
• Conduct detailed analysis and evaluation of existing manufacturing processes, identifying areas for improvement and recommending appropriate solutions
• Collaborating with cross-functional teams / PAD team, taking support from regional process experts to ensure smooth translation of new grades, recipe optimizations. Make strategies for new grade developments, record observations and circulate reports with teams
• Participate in cross-functional teams to drive root cause analysis and corrective actions, suggest any checks addition or deletion in preventive measures based on breakdown analysis.

Basic Function 1.1

• Monitoring and analyzing process data, identifying trends and proposing solutions for process improvements on extruders, feeders and equipments, suggest for spares modifications and develop vendors for meeting requirements
• Performing process capability studies, statistical analysis and data-driven decision-making to achieve operational excellence and help to meet production targets.
• Ensuring compliance with safety, environmental and regulatory requirements in all process engineering activities.
• To review quality parameters of FG and suggest steps to improve in areas not meeting quality specifications. To ensure the plant in a high safety standard and by promoting the awareness amongst employees
• Review departmental KPI’s month on month basis and suggest improvement in areas requiring improvement
• Execute trainings for team as per skill matrix and gaps observed
• Act as reliver in shifts when required

RESPONSIBILITIES AND ACCOUNTABILITIES 1.0

• Follow HSE regulation in daily work, right use of PPE’s, reporting near miss, BBS so as to achieve Goal Zero target
• Follow and maintain permits systems implemented on site for effective implementation of OE
• Modify and upgrade ,maintain line processing condition with SOP for grades & Report fand act on deviations and corrections formalize strategies fir next run
• Making of defect free production, Monitor and measure parameters and report for abnormalities with corrective actions, RCA’s , resolve with help of Production Supervisor
• Supporting in reduction of Scrap and Off spec generation by Optimizing process conditions, changes needed time to time, Tracking daily Scraps, Rework and downtime. Report to Supervisor and Manager for support and reconciliation of material per PO
• Review change over activities efficiently, suggest for reduction of time by using smart tools, train the team , plan effectively per changeovers and safely complete it
• Plan / modify / suggest for downstream equipments, plan for CAPEX / debottlenecking with help of Supervisor/Manager, Initiate and anticipate for MOC need and complete all actions on time

RESPONSIBILITIES AND ACCOUNTABILITIES 1.1

• FG handling with proper packaging and labelling, manage shop floors with right material to deliver, work closely with Logistics and QA
• Filling out of formats, report, documentations, assist in making Monthly, weekly and daily reports, validate data each month for correct reporting
• Support in Dust reduction drive and 5S, OCS drive and support LEAN methodology
• Supporting in successful implementation of new development product
• Assist Production Supervisor / Production Manager to maintain all Standards like ISO 9001,14001,GMP
• Support in cost saving initiatives, actively drive VEP initiative, cost saving projects
• Maintain all data as per LYB Data retention policy

PERSON SPECIFICATION:

Licenses & Certifications:

Functional Core Competencies & Level mapping:

Basic

• Master batch processing like Additive, Fillers & White MB
• Automation in MB
• Loss in weight Feeder (Ktron / Brabender) Operation
• Under water palletization / strand palletizer
• Mixers
• Basic Process Automation and understanding
• Utility knowledge along with DCS operations
• Basic English
• MS Office ,Reports making with analysis
• SAP

Skills:

• Report writing , permit filling, supervision, format filling ,
• Report generation from SAP for analysis and take corrective actions,
• Amicably resolve issues for corrective actions with help of other stake holders
• Communication Skill
• Analytica thinking and conflict management
• Experience with process improvement tools and methodologies such as Kaizen, 5S
• Solid understanding of quality management systems, such as ISO standards
• Strong attention on details and documenting same
• Proven ability to identify, analyze and solve problems
• Ability to learn and adaptability in fast-paced industrial environments
• Ability to work in tough and pressure situations to meet targets and resolve problems

Languages:

• Good command on local language along with Basic English as well

Competencies