Machine Operator – Six-Head Moulder Machine (Joinery & Fit-Out Manufacturing)

Job Title: Machine Operator – Six-Head Moulder Machine (Joinery & Fit-Out Manufacturing)

Department: Production

Reports To: Foreman- Machine Section

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Job Overview

The Machine Operator – Six Head Moulder is responsible for setting up, operating, and maintaining six-head (or multi-head) moulder machines used to produce high-precision profiled timber components. The role ensures consistent dimensional accuracy, smooth surface finish, and compliance with approved drawings, profiles, and quality standards for joinery and fit-out products.

Key Responsibilities

1. Machine Operation

• Operate six-head / multi-head moulder machines for profiling, planing, sizing, and shaping timber components.
• Set up machine heads (spindle arrangement) according to approved profiles, cutter layouts, and shop drawings.
• Perform moulding operations for skirting, architraves, door frames, window frames, handrails, panel moldings, and decorative profiles.
• Adjust feed speed, cutter depth, spindle alignment, and pressure rollers to suit timber type and profile complexity.
• Monitor machine performance during operation to ensure smooth, vibration-free cutting.

2. Quality & Accuracy

• Ensure finished components meet dimensional tolerances, profile accuracy, and surface finish requirements.
• Match production output with approved samples and profile templates.
• Perform self-inspections using calipers, profile gauges, templates, and measuring tools.
• Identify defects such as chatter marks, tear-out, burning, or incorrect profiles and take corrective action.
• Coordinate inspections with the Foreman-Machine Section as required.

3. Material Preparation & Handling

• Inspect timber for moisture content, straightness, knots, cracks, and defects prior to moulding.
• Ensure timber is properly sized, straightened, and prepared before feeding into the machine.
• Handle solid timber and engineered wood materials safely to prevent damage and injury.
• Segregate accepted, rejected, and rework materials clearly.

4. Tooling, Setup & Maintenance

• Select, install, and align cutter heads, knives, and tooling according to the required profile.
• Ensure cutters are sharp, balanced, and securely mounted.
• Perform routine machine calibration and alignment checks.
• Conduct daily cleaning, lubrication, and basic preventive maintenance.
• Report mechanical issues, excessive vibration, or safety concerns to the maintenance team or supervisor.

5. Health, Safety & Housekeeping

• Comply with all health and safety regulations related to high-speed woodworking machinery.
• Use appropriate PPE including safety glasses, hearing protection, gloves, and dust masks.
• Ensure machine guards, pressure systems, and emergency stop mechanisms are fully functional.
• Maintain a clean, organized, and safe work environment.
• Follow environmental controls for dust extraction and waste management.

6. Productivity & Teamwork

• Achieve production targets while maintaining quality standards.

Coordinate with cutting, ripping, sanding, and finishing teams for smooth workflow.

Job Title: Machine Operator – Six-Head Moulder Machine (Joinery & Fit-Out Manufacturing)

• Minimize material wastage through correct setup and handling.
• Suggest improvements in tooling, setup efficiency, and production processes.
• Support training of junior operators when required.

Qualifications & Experience

Education / Training

• Technical or vocational training in woodworking machinery, carpentry, or joinery preferred.
• Certification in machine operation and safety is an advantage.

Experience

• Minimum 7–10 years of experience operating multi-head moulder machines in a joinery or woodworking factory.
• Experience producing high-quality decorative and architectural profiles is preferred.

Skills & Competencies

• Strong understanding of moulding machine setup, cutter configuration, and profiling techniques.
• Ability to read shop drawings, profile details, and cutting lists.
• High attention to detail and quality control.
• Good mechanical aptitude and troubleshooting skills.
• Ability to work independently and under production pressure.
• Basic knowledge of preventive machine maintenance.

Working Conditions

• Factory-based role with exposure to high-speed machinery, wood dust, and noise.
• Prolonged standing and handling of long timber sections.
• Overtime may be required to meet production schedules.

Job Type: Full-time

Pay: From Rs50,000.00 per month

Work Location: In person