To ensure product quality standards are maintained throughout the garment manufacturing process by implementing and monitoring both Quality Control (QC) and Quality Assurance (QA) processes, from raw materials to final shipment.
- Key Responsibilities
- Quality Assurance
- Develop, implement, and maintain quality standards, SOPs, and inspection systems.
- Conduct pre-production meetings (PPM) to align teams on buyer requirements.
- Approve fabric, trims, and samples before bulk production.
- Ensure compliance with buyer quality manuals, AQL standards, and audit requirements.
- Train QC inspectors, supervisors, and operators on defect awareness & quality procedures.
- Conduct internal process audits and ensure CAPA (Corrective & Preventive Actions) are implemented.
- Quality Control
- Monitor fabric inspection, cutting, sewing, finishing, and packing quality checkpoints.
- Supervise and guide QC inspectors to ensure inline and end-line checks are properly executed.
- Perform inline inspections (operation-wise) and control recurring defects.
- Carry out end-line inspections to confirm garment workmanship, measurements, and finishing.
- Verify carton packing, assortment, and labelling accuracy before shipment.
- Conduct final AQL inspections and release shipments only when quality standards are met.
- Reporting & Analysis
- Prepare and submit daily, weekly, and monthly quality reports (defect % , rework %, audit findings).
- Maintain defect classification data and track major recurring defects.
- Analyse quality trends and recommend process improvements.
- Report major quality issues to management and coordinate immediate corrective actions.
- Cross-Functional Coordination
- Work closely with production, IE, cutting, and finishing teams to resolve quality issues.
- Act as a bridge between buyer QA teams/3rd-party auditors and factory management.
- Support in buyer/factory audits, ensuring compliance and smooth approval.
- Key Deliverables
- Maintain defect levels within AQL standards.
- Ensure zero shipment rejections or claims from buyers.
- Achieve Right First Time (RFT) / First Pass Yield in production.
- Skills & Competencies:
- Technical Knowledge
- Garment construction & sewing operations
- Fabric inspection (4-point system, shade band)
- AQL inspection methods & buyer standards
- SOPs for cutting, sewing, finishing, packing
- Quality Control & Assurance Skills
- Defect detection & classification
- Measurement & tolerance checking
- Root cause analysis (RCA)
- Corrective & Preventive Action (CAPA)
- Analytical & Problem-Solving
- Data analysis for defect trends
- Process improvement mindset
- Quick decision-making on quality issues
- Leadership & Teamwork
- Leading & guiding QC inspectors
- Training operators on quality standards
- Coordinating with production, IE, finishing
- Handling buyers/3rd party auditors confidently
- Reporting & Documentation
- Preparing daily/weekly/monthly quality reports
- Using Excel/Google Sheets for data tracking
- Maintaining accurate inspection records
- Behavioural & Soft Skills
- Attention to detail
- Proactive & preventive approach
- Strong communication & interpersonal skills
- Adaptability to different buyers & products
- Integrity & accountability
Job Type: Full-time
Education:
Experience:
- Microsoft Excel: 2 years (Preferred)
- Quality Control: 2 years (Preferred)
Language:
License/Certification:
- Driving license (Preferred)