Senior Process Engineer

Qualification:
Bachelor’s or Master’s degree in Chemical Engineering, Polymer Engineering, or related field.

Experience:

• 2–4 years of relevant experience in polyester fiber, polymer, textile, or chemical process industries.
• Strong experience in fiber manufacturing processes polymerization, spinning, drawing.
• Hands-on expertise in process troubleshooting and optimization.

Key Responsibilities1. Process Optimization & Performance Monitoring

• Monitor and analyze process parameters across polymerization, spinning, drawing, and cutting sections.
• Identify inefficiencies and implement optimization strategies to improve throughput and quality.
• Ensure consistent production performance within defined quality and safety standards.

2. Troubleshooting & Technical Support

• Lead root cause analysis for process deviations, equipment issues, and quality defects.
• Provide immediate technical support to production teams during breakdowns or abnormal process behavior.
• Coordinate with Mechanical and E&I departments for corrective actions.

3. Quality Improvement

• Work closely with QC/QA teams to maintain and enhance product quality.
• Implement process adjustments to minimize variations in denier, tensile strength, moisture, and other fiber properties.
• Evaluate customer feedback and drive corrective and preventive actions CAPA.

4. Project & Modification Work

• Lead process-related improvement projects and plant modification initiatives.
• Participate in commissioning and trials for new machines, technologies, and process upgrades.
• Liaise with vendors for equipment enhancements, chemicals, and process-related accessories.

5. Data Analysis & Reporting

• Analyze daily production and performance data to identify trends and improvement areas.
• Prepare technical reports, dashboards, and process monitoring sheets.
• Recommend operational changes to senior management based on data-driven insights.

6. SOP Development & Training

• Develop, review, and update SOPs, work instructions, and process guidelines.
• Train production staff and shift teams on process control, troubleshooting, and best practices.
• Ensure adherence to standards and reduce human error in operations.

7. Safety, Compliance & Environment

• Ensure compliance with HSE policies, safety protocols, and regulatory requirements.
• Conduct risk assessments and support implementation of safe operating procedures.
• Work on energy conservation, waste reduction, and environmental sustainability initiatives.

Job Type: Full-time

Work Location: In person