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Sr. Executive / AM - Maintenance Engineer
Pune, India
Manage standards
- Create and update maintenance work instructions for its perimeter, using e-WorkStation & PM+.
- Prepare and implement preventive maintenance plans, including standard times for each task; get them up-to-date in PM+.
- Train and coach the production teams in the proper apply of preventive maintenance tasks.
- Ensure the availability of the equipments & toolings documentation.
- Perform OJT on standards implemented.
- Define standards regarding the supply and inventory of spare parts and material needed for maintenance and participate to the sourcing of Maintenance spare parts suppliers.
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Ensure , together to the Safety network, the fulfilment of the Group Directives regarding Health & Safety and Safety of buildings and installations in its scope.
- Lead action plans to improve Maintenance KPIs (TRP, breakdown %, micro stoppages & technical slowdowns, MTTR, MTBF), maximizing equipment availability for production.
- Act to improve the reliability of equipments & toolings (obsolescence action plan, back-ups implementation ...).
- Participate to equipment performance control & improvement, for instance by participating to cycle time measurements and micro-stoppages observation sessions.
- Participate to Maintenance & ERIM workshops; Permanently promote ERIM and act to make it work.
- Participate to Maintenance QRQC & Weekly TPM/TRP progress meetings.
- Involve in troubleshooting on manufacturing equipment with malfunction from electrical or mechanical aspect; Support the teams in charge on the major technical issues.
- Pilot PDCA / FTA & Maintenance 5 WHYs on topics assigned by Maintenance Manager.
- Prepare LLC & Kaizen Cards.
- Ensure proper maintenance records
- Participate to the installation and commissioning of new manufacturing equipments, as per the IProM procedure, including of safety validation of equipments; and to potential refurbishments of manufacturing equipments.
- Be involved in EHS and productivity improvement activity.
- Share and transfer know-how
- Develop and maintain knowledge of debug and troubleshooting , including safety requirements; capitalize lessons learned.
- Involve in process improvement and productivity improvement activity.
- Act to minimize the equipment non-availability.
- Define and lead actions to avoid breakdowns’ recurrence.
- Proactively participate to the SAP PM+ implementation project and act for added-value use of PM+.
- Act to improve the Maintenance Organization and performance of its entity; propose improvements.
- Participate to maintenance budget preparation & propose potential organization improvements.
- Lead actions to reduce the total Maintenance costs participating as contributor of P-30.
- Participate, together with the Purchasing network, to the preparation of the yearly contracts regarding critical spare parts provision and overheads.
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