Technical Manager, Factory
Company: Nihon Kohden Middle East (NKME)
Location: Dubai, UAE
Department: Factory / Operations
Reports to: Factory Manager (or Head of Operations)
Direct Reports: Process/Validation Engineers, Maintenance Engineers/Technicians; dotted-line to Warehouse/Logistics & QC/Lab teams
Employment: Full-time
Role Purpose
Lead the site’s technical and cross-functional operations—spanning factory, logistics/warehouse, production & manufacturing, laboratory/QC, Quality Assurance (QA), and Regulatory Affairs (RA)—to deliver safe, compliant, on-time, and cost-efficient output under ISO 13485 and applicable regional regulations (MOHAP/UAE, SFDA, EU MDR, FDA as applicable).
Key Responsibilities1) Cross-functional site leadership
- Own technical governance across factory, logistics, production, lab, QA & RA; set priorities, remove roadblocks, and ensure seamless handoffs (incoming materials → manufacturing → testing → release → dispatch).
- Chair daily/weekly tier meetings (SQDCP), escalate risks, and drive actions to closure.
2) Logistics & warehouse operations
- Oversee inbound/outbound, customs/FZ compliance (JAFZA/DWC or equivalent), 3PL coordination, and traceability/UDI controls.
- Optimize layout, FEFO/lot control, cycle counts, and inventory accuracy; implement WMS/ERP transactions discipline.
- Ensure handling of regulated/temperature-sensitive materials where applicable; maintain shipping QA holds/release process with QA.
3) Production & manufacturing engineering
- Design/transfer/sustain processes, line balancing, takt & work standards; author SOP/WI, PFMEA, control plans.
- Plan/execute IQ/OQ/PQ; maintain the Validation Master Plan and complete DQ/IQ/OQ/PQ files.
- Drive OEE, SMED, FPY, scrap reduction, and cost-to-serve improvements.
4) Laboratory / QC & testing
- Lead QC/Lab operations (incoming, in-process, final), metrology & calibration, and method/equipment qualification.
- Ensure environmental monitoring/cleanroom discipline (as applicable) and timely COA/COT documentation.
- Define lab TAT targets; manage OOS/OOE investigations with QA.
5) Quality Assurance (QA)
- Sustain ISO 13485 QMS and risk management per ISO 14971; enforce GDP/GMP documentation.
- Ensure complete DMR/DHR, labeling/UDI compliance, and change control.
- Lead deviations/NCRs/CAPA, internal audits, supplier quality actions, and readiness for NB/regulatory audits.
6) Regulatory Affairs (RA)
- Coordinate technical files, declarations, risk/clinical evidence links, and labeling for MOHAP, SFDA, EU MDR, FDA as relevant.
- Support registrations, vigilance/post-market surveillance, and UDI/EUDAMED or equivalent submissions.
- Ensure manufacturing/labeling changes remain in regulatory compliance; maintain market-specific variants.
7) EHS & statutory
- Own machinery safety, LOTO, chemical handling, PPE, and statutory inspections; lead incident investigations and action closure.
8) Capex, digital & continuous improvement
- Build business cases and manage Capex from URS/DQ → FAT/SAT → handover.
- Deploy CMMS/EAM, WMS, ERP/PLM, SPC/MSA dashboards; lead Kaizen/5S/VSM programs.
9) People leadership & vendors
- Develop skills matrices and training for engineers/technicians, warehouse & lab teams (in coordination with function leads).
- Manage OEMs/service providers and key suppliers; negotiate SLAs and performance metrics.
KPIs
- Inventory accuracy (cycle count): ≥ 98%; OTIF (inbound/outbound): ≥ 98%
- Critical equipment uptime: ≥ 95%; PM & calibration on-time: ≥ 98%
- OEE improvement: +5–10% YoY on focus lines; FPY: ≥ 98%; scrap ≤ target
- DHR completeness / lot traceability: 100%; zero late DHR closures
- CAPA/deviation closure: within SLA; zero repeat major audit findings
- Regulatory milestones: submissions/variations on time; zero compliance slippages
- Lab TAT: meets target with ≤ target OOS rate
- EHS: zero recordable incidents; action closure ≥ 95% on time
- CI/Capex: savings & ROI delivered per AOP
Qualifications & Experience
- Bachelor’s in Mechanical/Electrical/Industrial/Manufacturing Engineering (Master’s preferred).
- 10+ years in manufacturing/operations within medical devices/diagnostics or highly regulated industry, with proven cross-functional exposure to logistics/warehouse, production, laboratory/QC, QA & RA.
- Hands-on leadership of process/equipment validation (IQ/OQ/PQ), tech transfer, and change control.
- Deep QMS knowledge (ISO 13485, ISO 14971) and working familiarity with EU MDR / FDA 21 CFR 820 / MOHAP / SFDA.
- Practical experience with WMS/ERP/PLM, CMMS/EAM, SPC/MSA, PFMEA/control plans, and Lean/Six Sigma (Green/Black Belt desirable).
- GCC/Dubai logistics compliance (customs, HS codes, free-zone processes) is a strong plus.
- Strong vendor/OEM management and cross-functional stakeholder leadership.
Core Competencies
- Advanced troubleshooting & RCA (5-Why, Fishbone, FTA) and data-driven decision making
- Excellent documentation discipline and audit readiness
- Planning, prioritization, and change management in fast-moving environments
- Coaching, team development, and effective cross-functional influence
Job Type: Full-time
Pay: AED15,000.00 - AED25,000.00 per month
Application Question(s):
- What is your knowledge of ISO 13485, GMP, and UAE/SFDA/MOHAP regulations?
- Do have experience in servicing, maintaining, or managing medical devices?
- What is your notice period in days?
- What is your monthly salary expectation?